Thin Film vs Fixed Resistors

Thin Film Resistors

  • Construction: Thin layer of resistive material on an insulating substrate.
  • Precision: High precision with tight tolerance levels (±0.1%).
  • Temperature Coefficient: Low TCR, minimal resistance change with temperature.
  • Stability: Highly stable over time and under varying conditions.
  • Application: Used in high-precision applications like instrumentation and medical devices.
  • Cost: More expensive due to high precision and stability.

Fixed Resistors (Carbon Film or Thick Film)

  • Construction: Thicker layer of resistive material on a substrate.
  • Precision: Moderate precision with wider tolerance levels (±1% to ±5%).
  • Temperature Coefficient: Higher TCR, more significant resistance change with temperature.
  • Stability: Less stable over time and under environmental stress.
  • Application: Suitable for general-purpose use in consumer electronics and automotive electronics.
  • Cost: Less expensive than thin film resistors.

Comparison

  • Precision and Tolerance: Thin film resistors offer higher precision and tighter tolerances.
  • Stability and TCR: Thin film resistors have better stability and lower TCR.
  • Cost: Fixed resistors are more cost-effective for non-precision applications.
  • Applications: Thin film for precision, fixed resistors for general-purpose use.

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